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    EV Battery Swapping

    Don’t Waste Time Waiting for EV Charging

    A key to widespread electric vehicle (EV) adoption beyond passenger cars is the development of systems that eliminate or reduce the time needed for a full EV battery charge. Even with EV battery improvements, charging time for EV fleet vehicles like delivery vans is longer than organizations need. While many EV owners charge their EVs at home, EV fleets, delivery services, utilities and ride-hail companies need alternatives that reduce the damage to batteries caused by fast charging them every driver shift, especially for companies with drivers who log hundreds of miles a day. EV battery swapping is an option that companies can use.

    Back on the Road Quicker with EV Battery Swapping

    EV battery swapping removes the drained battery and replaces it with a fully charged battery at an EV battery swapping station or fleet charging bay, then recharges the drained batteries, often at off-peak energy times. With automating the battery exchange, the driver is back on the road in less than 10 minutes ─ three minutes in some cases. For further efficiency, swapping can occur at the same time and location as content transfers or reloading. Additionally, separating the batteries from the EVs helps reduce the costs of electric vehicles which helps bring the prices of fleet EVs more in line with internal engine combustion counterparts, leading to increased EV adoption.

    Enhance EV Battery Swapping with CPC Liquid Cooling Connectors

    CPC understands the challenges and requirements for a liquid cooled charging system for battery swapping in the field or at an EV battery charging swap station. Our thermal management experts are familiar with issues that EV battery swapping companies face when designing and building liquid cooling into stations or charging bays that get drivers back on the road while delivering a safe and simple experience. This experience and expertise were key in engineering CPC’s purpose built Everis® quick disconnect couplings and connectors portfolio for optimizing coolant flow and system performance in the liquid cooling systems for EV battery swapping charging bays and stations.

    Everis QDs Engineered for Liquid Cooling EV Fleet Battery Charging Bays or Battery Swapping Station Systems

    Trusted Reliability

    No matter where your EV battery swapping stations or charging bays are located, CPC’s purpose-built Everis liquid cooling connectors are designed to perform in extremely low and remarkably high temperatures. With non-spill upon disconnect, they protect the cooling loop from exposure to moisture and dirt/dust that are present in battery swapping stations or charging bays. Everis QDs withstand pressures ─ side load, flexing, tensile forces ─ during installation and are built for long periods of connections with leak-free reliability eliminating exposure of crucial electronic components to fluids.

    Dependable Durability

    Built for the rigors of the liquid cooling needed at fleet battery charging bays or EV battery swap stations, Everis non-spill connectors deliver optimized flow rates with excellent flow-to-size ratio for superior performance. CPC Everis quick connects feature a valve design that is precision engineered for extended connection time and is compatible with a wide variety of system coolants. With robust redundant seals, CPC Everis QDs easily tolerate installation and use pressures without compromising the valve or seals.

    Overall Robustness

    Since there is not an industry standard for the liquid cooling systems used by battery swapping station companies, CPC Everis liquid cooling QDs come in an expanding variety of sizes, termination options and materials including nickel plated brass, stainless steel, aluminum, PPSU and other high-performance polymers. Configurations include blind mate, latched, straight and elbow connectors with EPDM standard seals and seal alternatives including FKM and FVMQ. All Everis liquid cooling solutions are rigorously tested ─ including materials testing, product testing and torture testing to failure ─ to meet product specifications. To prove the point, CPC offers reliable, reproducible performance and provides associated validation reports.

    Straightforward Serviceability

    CPC's latched Everis connectors are designed for ease in system serviceability, including drip-free non-spill disconnections for safer and quicker EV battery swapping. The simple-to-use thumb latch provides both ease and speed of installation, exchange, and system maintenance. Everis blind mate and swivel joint QDs make it easy to reach in tight spaces that can be present in battery swap stations or EV charging bays.

    Ask a CPC Liquid Cooling Engineer

    Need to find the right handling connector for the liquid cooling system used by your battery swapping station or charging bay? Ask one of our thermal management experts.

    More Information on Liquid Cooling for EV Applications

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